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Step-by-step build — 5 steps. Also available as a print sheet.
Print a gear template and tape or spray-adhesive it onto the board.
Cut out the gear silhouette with a jigsaw, following the template closely around each tooth.
Find the center of the blank and drill a hole sized to the clock mechanism's shaft with a forstner bit.
Sand the cut edges and both faces smooth, then paint or stain as desired.
Install the clock mechanism through the center hole and set the hands.