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Storage & Shelving

Small Parts Organizer

I wanted to take the time to come up with a small parts organizing solution.

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Difficulty
Intermediate
Time
2.5–4.5 hours
Cost
$$

About this build

I wanted to take the time to come up with a small parts organizing solution. After receiving the Husky interlocking small parts organizers in a recent My Prospective Tool Review shipment, I knew I wanted to build a unit to house them while in the shop. I also wanted this unit to include some easily accessible storage bins for things that I use on a more regular basis like safety glasses, tape measures, pencils, etc

Tools

Essential

  • Drill / Driver
  • Pocket Hole Jig
  • Table Saw

Optional / nice to have

  • Tape Measure

Materials

ItemQty
Plywood, 1/4" Thick Half Sheet1 board
Plywood, 3/4" Thick Half Sheet1 board
Husky Small Parts Organizers6 each
Stackable Storage Bins6 each

Overall cost: $$. Lumber prices vary by region, species, and season, so we give a band rather than a figure we would only be pretending to know.

Cut list

PartQtyT × W × L
Dividers, shelves, back11" × 4" × 4"
Top, Sides, Bottom13" × 4" × 4"

What to buy

Buy 2 boards at 8 ft.

3" × 4"

1 board

1" × 4"

1 board

Assumes 8 ft stock, a 1/8" saw kerf, and buying each part at its own width. Change the board size or kerf on the full board plan →

Start building →

Instructions

  1. 1Breaking Down Plywood

    Break down the plywood using the cut list provided below.

    Small Parts Organizer — step photo 2
  2. 2Cutting the Dados

    • After breaking down the plywood per the cut list, start by layout out all the 3/4″ thick parts as shown.
    • Then, swap out the table saw blade for a blade(s) with a similar thickness to the 1/4″ plywood dividers.
    • Then cut the dados per the diagram below.
    Small Parts Organizer — step photo 3
  3. 3Install Top and Shelves

    Per the diagram below, drill the pocket holes and attach the top and shelves to the side, as shown, with 1-1/4″ pocket hole screws.

    Small Parts Organizer — step photo 4
  4. 4Attach Other Side

    Per the diagram below, use the pocket holes drilled in the last step to attach the other side with 1-1/4″ pocket hole screws.

    Small Parts Organizer — step photo 5
  5. 5Install Back and Bottom

    • Slide the back into place and test the fit of the bottom. If the back is too tight of a fit or the bottom is protruding then you may have to trim a little off the back.
    • Once you have a a good fit, drill pocket holes in the bottom and attach with 1-1/4" pocket screws.
    • Then run a bead of wood glue around the back panel and let dry overnight.
    Small Parts Organizer — step photo 6
  6. 6Inserting the Dividers

    Then slide the dividers into place and trim to fit as required. The unit can be set on the ground, casters attached for portability, or hung on the wall with a french cleat.

    Small Parts Organizer — step photo 7

Tags

  • Storage and Organizing
  • Intermediate

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