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A rolling 2x4 router table with a doubled plywood top, t-track slots for fences and featherboards, and a built-in safety switch.
| Part | Qty | T × W × L | Material | ✓ |
|---|---|---|---|---|
| Leg halves Dadoed 3/4in deep x 3in wide and paired so two boards form one solid 3x3in leg. | 8 | 1 1/2" × 3 1/2" × 35" | 2x4 | ☐ |
| Base side rails | 4 | 1 1/2" × 3 1/2" × 24" | 2x4 | ☐ |
| Base front/back rails | 4 | 1 1/2" × 3 1/2" × 36" | 2x4 | ☐ |
| Top panels Glued together into one doubled top with a laminate surface. | 2 | 3/4" × 24" × 36" | 3/4" plywood | ☐ |
| Item | Qty | ✓ |
|---|---|---|
| Construction lumber, 2x4, 8 ft | 8 each | ☐ |
| 3/4" plywood, 4x8 sheet Doubled for the top. | 1 each | ☐ |
| Router table insert plate | 1 each | ☐ |
| Universal t-track, 36" | 2 each | ☐ |
| Knobs and t-track bolts | 1 set | ☐ |
| Carriage bolts, 3/8" x 2" | 4 each | ☐ |
| Washers and wing nuts | 1 set | ☐ |
| Workbench casters | 4 each | ☐ |
| Safety switch | 1 each | ☐ |
Overall cost: $$. Lumber varies by region, species, and season, so we give a band rather than a figure.
Tools: Drill / Driver, Table Saw. Materials: Construction lumber, 2x4, 8 ft
Dado each leg pair 3/4in deep and 3in wide so two 2x4s combine into a solid 3x3in leg. Build the 24in-deep, 36in-high base from the legs and rails, gluing and screwing it together.
Tools: Drill / Driver. Materials: Workbench casters, Safety switch
Attach the safety switch to the base and mount the four casters underneath.
Tools: Table Saw. Materials: 3/4" plywood, 4x8 sheet
Glue two layers of 3/4" plywood together with a laminate surface on top, and cut dados for the t-track sections.
Tools: Router. Materials: Router table insert plate
Rout the opening for the router insert plate and install the plate.
Tools: Drill / Driver. Materials: Universal t-track, 36", Knobs and t-track bolts, Carriage bolts, 3/8" x 2", Washers and wing nuts
Install the t-track sections into the top, then build an adjustable fence from plywood, locking it down with knobs, t-track bolts, and carriage bolts.