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A tall 90" pantry with ten shelves split across two bays, closed by a shop-built tongue-and-groove barn door — floor-to-ceiling storage, unlike this catalog's media and appliance barn-door pieces.
| Part | Qty | T × W × L | Material | ✓ |
|---|---|---|---|---|
| Sides | 2 | 3/4" × 11 1/4" × 90" | 1x12, 8 ft | ☐ |
| Top/bottom | 2 | 3/4" × 11 1/4" × 70 1/2" | 1x12, 8 ft | ☐ |
| Center divider | 1 | 3/4" × 11 1/4" × 85" | 1x12, 8 ft | ☐ |
| Base supports | 2 | 3/4" × 3 1/2" × 70 1/2" | 1x4, 8 ft | ☐ |
| Shelves | 10 | 3/4" × 11 1/4" × 34 7/8" | 1x12, 6 ft | ☐ |
| Header | 1 | 3/4" × 5 1/2" × 72" | 1x6, 6 ft | ☐ |
| Face frame sides | 2 | 3/4" × 3 1/2" × 82" | 1x4, 8 ft | ☐ |
| Face frame center | 1 | 3/4" × 3 1/2" × 79 1/2" | 1x4, 8 ft | ☐ |
| Face frame bottom | 1 | 3/4" × 2 1/2" × 65" | 1x3, 6 ft | ☐ |
| Back panels | 2 | 1/4" × 36" × 90" | 1/4" plywood panel, 48" x 96" | ☐ |
| Crown moulding Cut to fit. | 1 | 3/4" × 1 1/2" × 72" | 1x2 crown moulding, cut to fit | ☐ |
| Base moulding Cut to fit. | 1 | 3/4" × 3 1/2" × 72" | 1x4 base moulding, cut to fit | ☐ |
| Barn door boards Rip the tongue and groove off the first and last boards. | 7 | 3/4" × 5 1/2" × 80" | 1x6 tongue and groove boards, 80 in | ☐ |
| Barn door top/bottom rails | 2 | 3/4" × 7 1/4" × 40" | 1x8, 6 ft (barn door rails) | ☐ |
| Item | Qty | ✓ |
|---|---|---|
| 1x12, 8 ft | 3 each | ☐ |
| 1x12, 6 ft | 7 each | ☐ |
| 1x6, 6 ft | 1 each | ☐ |
| 1x4, 8 ft | 6 each | ☐ |
| 1x3, 6 ft | 1 each | ☐ |
| 1/4" plywood panel, 48" x 96" | 2 each | ☐ |
| 1x8, 6 ft (barn door rails) | 1 each | ☐ |
| 1x6 tongue and groove boards, 80 in | 7 each | ☐ |
| 1x2 crown moulding, cut to fit | 1 each | ☐ |
| 1x4 base moulding, cut to fit | 1 each | ☐ |
| Barn door hardware kit | 1 set | ☐ |
| Pocket hole screws, 1-1/4" | 150 each | ☐ |
| Brad nails, 1-1/4" and 3/4" | 150 each | ☐ |
| Wood glue | 6 oz | ☐ |
| Primer and paint, or stain and poly | 1 set | ☐ |
Overall cost: $$$$. Lumber varies by region, species, and season, so we give a band rather than a figure.
Tools: Drill / Driver, Pocket Hole Jig. Materials: 1x12, 8 ft, 1x4, 8 ft, Pocket hole screws, 1-1/4", Wood glue
Attach the top and bottom to the sides with pocket holes hidden on the outsides, holding the bottom up 3-1/2" for a toe-kick. Attach the base supports under the bottom shelf. Attach the center divider centered between top and bottom, pocket holes facing the side the barn door will cover.
Tools: Drill / Driver, Pocket Hole Jig. Materials: 1x12, 6 ft, Pocket hole screws, 1-1/4", Wood glue
Attach the shelves to the sides and divider with pocket hole screws and glue. Use 12" spacer blocks to set consistent shelf heights. Check the cabinet for square before continuing.
Tools: Brad Nailer, Drill / Driver, Pocket Hole Jig. Materials: 1x4, 8 ft, 1x3, 6 ft, Pocket hole screws, 1-1/4", Brad nails, 1-1/4" and 3/4", Wood glue
Build the face frame separately with pocket holes and pocket hole screws, then attach to the front of the cabinet with glue and finish nails.
Tools: Brad Nailer. Materials: 1/4" plywood panel, 48" x 96", Brad nails, 1-1/4" and 3/4", Wood glue
Mark the shelf locations on the back edges. Attach the back panels with glue, nailing to all shelves, sides, and the divider with 3/4" brad nails.
Tools: Brad Nailer, Miter Saw.
Cut and attach the crown moulding and base moulding to fit the cabinet.
Tools: Drill / Driver. Materials: Barn door hardware kit
Install the barn door hardware first, then measure the actual opening to determine the door height.
Tools: Brad Nailer, Table Saw. Materials: 1x8, 6 ft (barn door rails), 1x6 tongue and groove boards, 80 in, Brad nails, 1-1/4" and 3/4", Wood glue
Rip the tongue and groove off the first and last door boards on a table saw. Assemble the tongue and groove boards, then nail and glue the top and bottom 1x8 rails across them to tie the door together.
Tools: Drill / Driver, Random Orbit Sander. Materials: Primer and paint, or stain and poly
Sand all surfaces and apply primer and paint, or stain and poly. Hang the finished barn door on the installed hardware.