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A full-sheet assembly table: 2x4 frame, plywood shelf, melamine top, six casters. Big enough that a 4x8 sheet lies flat on it — which is the entire point.
| Part | Qty | T × W × L | Material | ✓ |
|---|---|---|---|---|
| Legs 30" mobile version. Fixed 30": 29-1/4". Mobile 36": 31". Fixed 36": 35-1/4". | 6 | 1 1/2" × 3 1/2" × 25" | — | ☐ |
| Leg bottom blocking Caster pads. Omit to gain shelf clearance and set the shelf at the leg bottoms instead. | 6 | 1 1/2" × 3 1/2" × 3 1/2" | — | ☐ |
| Cross supports | 6 | 1 1/2" × 3 1/2" × 42" | — | ☐ |
| Long rails | 4 | 1 1/2" × 3 1/2" × 96" | — | ☐ |
| Upper leg fillers Cut to fit YOUR frame. Fixed 30": ~18-3/4". Mobile 36": ~20-1/2". Fixed 36": ~24-3/4". | 6 | 1 1/2" × 3 1/2" × 14 1/2" | — | ☐ |
| Lower shelf Notched around the legs — cutouts about 3-5/8" x 3-1/2", cut 1/8" generous. | 1 | 5/8" × 48" × 96" | Plywood | ☐ |
| Top Full sheet, no cuts. | 1 | 3/4" × 49" × 97" | Melamine particle board | ☐ |
| Item | Qty | ✓ |
|---|---|---|
| 2x4, 8 ft 11 for the 36" counter-height versions. | 10 each | ☐ |
| Plywood, 5/8" AC, 4x8 sheet The lower shelf — and the frame-squaring jig, as it turns out. | 1 each | ☐ |
| Melamine-coated particle board, 3/4", 97" x 49" The top. Melamine sheets run an inch oversize, which gives a handy 1/2" overhang all around. | 1 each | ☐ |
| Casters, 4", locking, with screws and washers Omit for the fixed version — the legs just get cut longer. | 6 each | ☐ |
| Self-tapping screws, #9 x 2-1/2", star drive | 70 each | ☐ |
| Self-tapping screws, #8 x 1-1/2", star drive Shelf and top. | 50 each | ☐ |
Overall cost: $$$. Lumber varies by region, species, and season, so we give a band rather than a figure.