Plywood Chair Set

Start by breaking down the plywood using a circular saw and the rip cut and accu-cut saw guides. Downloadable plans and templates can be found in the "Extras" tab.

Some of the boards cut from the plywood are going to trimmed up into pieces for parts used to makes the sides. The templates are provide in the plans (https://rogueengineer.com/diy-1-sheet-plywood-chair-set-plans/) and should be adhered to the appropriate boards using spray adhesive.

With the templates adhered, I used the accu-cut, supporting the track on both ends to cut out all the parts.

Gather all the parts and align the sides using a straight edge to keep the feet flat. Make sure the half lap joint is nice and tight.

Lift up the parts on top and then adhere them into place with wood glue.

Glue and nail the half lap joint together. Then fill and sand the seams flush.

Drill pocket holes and install the back support to the sides using 1-1/4" pocket screws.

Set the seat in place and mark the pocket hole locations. Drill the pocket holes and install the seat using 1-1/4" pocket screws.

I slid the back in from the top of the chair and squirted some glue in the gap then clamped the back in place until the glue cured.

Assemble the table base using wood glue and 1-1/2" brad nails.

Install the base to the table top using wood glue and 1-1/4" brad nails.