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Modular Miter Station – Phase 4 – Dust Hood

Step-by-step build — 9 steps. Also available as a print sheet.

  1. 1Review Dimensions

    Review dimensions and adjust as necessary to work with your miter saw. Check you saw in multiple positions... miter, bevel, etc. You want to keep the hood as small as possible so that you can get good suction with shop vac. With that in mind, I installed the hood offset 4" to the left to accommodate my saw and the majority of the cuts I make. Again, adjust dimensions as necessary to fit your saw.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 2
  2. 2Cut Back Piece

    Using a jigsaw back piece to fit down in the middle section of the miter saw station. Depth will depend on the height of your miter saw table. In my case it was 4". Also, I allowed for more room on the left side (8") versus the right side (4"). You will be essentially cutting away two rectangles.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 3
  3. 3Cut Side Pieces

    Mark the top of the side pieces 16" from the front and mark the back of the side piece 12" up from the bottom. Draw a line between those two marks and cut away triangle section using a jigsaw. ***Angles on the top/back of the hood is to help the dust fall down easier.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 4
  4. 4Attach Top to Sides

    Attach top to side pieces using 3/4" pocket holes with 1 1/4" coarse pocket holes screws.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 5
  5. 5Attach Back to Sides

    Attach back to sides using 3/4" pocket holes with 1 1/4" coarse pocket hole screws.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 6
  6. 6Attach Angled Back

    Using 18 ga brad nails attach 1/4" plywood piece. Once attached caulk any void s from the inside so dust can't escape.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 7
  7. 7Attached to Workbench

    Attach dust hood to workbench using 3/4" pocket holes with 1 1/4" coarse pocket hole screws.

    Modular Miter Station – Phase 4 – Dust Hood — step photo 8
  8. 8Attach Plastic & Trim

    • Attach heavy mil plastic (I used a dust collector bag) to the front of the hood using staples. I did a double layer of plastic and then cut strips in each layer offset from the other.
    • Trim as necessary around saw.
    • Then screw trim piece on to cover plastic edge. I used screws instead of brad nails so that it would be easier to replace the plastic, if needed, in the future.
    Modular Miter Station – Phase 4 – Dust Hood — step photo 9
  9. 9Visit theAwesomeOrange.com

    Visit www.theAwesomeOrange.com to see more pics of this build as well as all Phases of the Modular Miter Station build. Happy Building and have an AWESOME day!

    Modular Miter Station – Phase 4 – Dust Hood — step photo 10