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Modular Miter Station – Phase 1 – The Foundation

Easy to build workshop miter station to fit everyone's needs.

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Difficulty
Easy
Time
3–6 hours
Cost
$$$

About this build

Easy to build workshop miter station to fit everyone's needs. Large work top surface with endless possibilities for storage and cabinet for customizable dust collection. Be sure to check out Phase 2, 3, & 4 that you can pair with this build!

Tools

Essential

  • Brad Nailer
  • Circular Saw
  • Drill / Driver
  • Miter Saw
  • Pocket Hole Jig

Optional / nice to have

  • Bar / Pipe Clamps
  • Combination Square
  • Tape Measure

Materials

ItemQty
Board, 2x4 96"14 board
Plywood, 3/4" Thick Full Sheet2 board
Plywood, 1/4" Thick Full Sheet2 board
Box of 2 1/2" Kreg Pocket Hole Screws- Coarse1 each
Box of 1 1/4" Spax Wood Screws1 each
3" Spax Wood Screws12 each
5/8" to 3/4" 18 ga Brad Nails1 each

Overall cost: $$$. Lumber prices vary by region, species, and season, so we give a band rather than a figure we would only be pretending to know.

Cut list

PartQtyT × W × L
Legs81" × 3" × 41"
Leg Rails81" × 3" × 29"
Left Side Stretchers31" × 3" × 56"
Right Side Stretchers31" × 3" × 26"
Middle Section Rails41" × 3" × 30"
Cross Supports51" × 3" × 33"
Top Middle Section Support11" × 3" × 27"
Tops - Middle Top & Bottom & Right Side33/4" × 30" × 36"
Top - Right Side13/4" × 36" × 60"
Side Panels21/4" × 36" × 38"
Side Panels - Middle Section Bottom21/4" × 25" × 36"

What to buy

Buy 18 boards at 8 ft.

1" × 3"

13 boards

3/4" × 36"

1 board

3/4" × 30"

2 boards

1/4" × 36"

1 board

1/4" × 25"

1 board

Assumes 8 ft stock, a 1/8" saw kerf, and buying each part at its own width. Change the board size or kerf on the full board plan →

Start building →

Instructions

  1. 1Assembly Four (4) Legs

    Use 1 1/2" pocket holes and 2 1/2" coarse pocket holes screws to assembly four (4) legs. Legs will be 41"H x 36"W. Be sure that bottom cross support is up approximately 7" from the bottom. This will give clearance for casters on Phase 2 & 3.

    Modular Miter Station – Phase 1 – The Foundation — step photo 4
  2. 2Add Stretchers

    • Attach two (2) legs and the three (3) 56 3/4" stretchers using 1 1/2" pocket holes and 2 1/2" coarse pocket hole screws. Two (2) on the top front & back and one (1) on the bottom back approximately 7" up from bottom.
    • Then on the other two (2) legs add the three (3) 26 3/4" stretchers the same way.
    Modular Miter Station – Phase 1 – The Foundation — step photo 5
  3. 3Add Cross Supports

    Add cross supports on the top of the left and right sections using 1 1/2" pocket holes and 2 1/2" coarse pocket hole screws. ***I recommend waiting to cut these until you get to this step to ensure a tight fit.

    Modular Miter Station – Phase 1 – The Foundation — step photo 6
  4. 4Assemble & Attach Middle Sections

    • Assemble top saw support section using 1 1/2" pocket holes with 2 1/2" coarse pocket hole screws.
    • Then to install, measure YOUR miter saw to see how tall the bed is and attach it to the left and right side sections using 3" wood screws that exact distance down from the top. I recommend making spacers blocks to do this step to ensure accuracy!
    • Then attach bottom two stretchers between the left and right sections using 1 1/2" pocket holes with 2 1/2" coarse pocket holes screws.
    Modular Miter Station – Phase 1 – The Foundation — step photo 7
  5. 5Attach Exterior Side Panels

    Using 5/8"-3/4" 18 ga brad nails attach exterior side panels to the outside of the left and right sections.

    Modular Miter Station – Phase 1 – The Foundation — step photo 8
  6. 6Attach Tops

    Attach tops to each section using 1/4" wood screws.

    Modular Miter Station – Phase 1 – The Foundation — step photo 9
  7. 7Attach Middle Side Panels

    Using 5/8"-3/4" 18 ga brand nails attach middle section side panels.

    Modular Miter Station – Phase 1 – The Foundation — step photo 10
  8. 8Visit theAwesomeOrange.com

    Visit www.theAwesomeOrange.com to see more pics of this build and all four (4) phases of the Modular Miter Station. Happy Building and have an AWESOME day!

    Modular Miter Station – Phase 1 – The Foundation — step photo 11

Tags

  • Miter Saw Stations
  • Beginner

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