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This is a two-part project: a simple wood frame, plus real sewn upholstery rather than a bought cushion pad glued on. Build the wood frame first — arms attached to supports at two different heights (front up 3/4", back up 1/2") to give the finished piece a slight seat-back lean, then the seat back and bottom joined and set inside the arms. Round the arm tops and the top back piece with a jigsaw before finishing, since these are the edges most likely to catch on hands or furniture at this small scale.
The sofa and chair share the exact same construction, just at two different sizes — build either one, or both to make a matching two-piece set. The cushion is where this project becomes a genuine sewing project: cut fabric pieces for the seat cushion and pillows, sew with right sides together and 1/4" seams, leaving an opening to turn each piece right-side out and stuff.
Boxing the cushion corners is the one sewing technique worth practicing on scrap fabric first — pull the corner's seams into alignment, mark a line perpendicular to the seam where the diagonal measures 1", and sew along it; done correctly, this squares off what would otherwise be a flat, floppy cushion into a true box shape that sits properly in the seat opening.
| Item | Qty |
|---|---|
| 1x6, 4 ft (sofa) | 1 each |
| 1x2, 3 ft (sofa) | 1 each |
| 1x6, 3 ft (chair) | 1 each |
| 1x2, 14 in (chair) | 1 each |
| Chair cushion pad, 1 in thick | 1 each |
| Upholstery fabric | 1 yard |
| Polyester stuffing | 1 bag |
| Brad nails, 1-1/4" | 30 each |
| Wood glue | 2 oz |
Overall cost: $. Lumber prices vary by region, species, and season, so we give a band rather than a figure we would only be pretending to know.
| Part | Qty | T × W × L |
|---|---|---|
| Sofa arms1x6, 4 ft (sofa) | 2 | 3/4" × 5 1/2" × 6 1/4" |
| Sofa supports1x2, 3 ft (sofa) | 2 | 3/4" × 1 1/2" × 14" |
| Sofa seat and back1x6, 4 ft (sofa) | 2 | 3/4" × 5 1/2" × 14" |
| Chair arms1x6, 3 ft (chair) | 2 | 3/4" × 5 1/2" × 6 1/4" |
| Chair supports1x2, 14 in (chair) | 2 | 3/4" × 1 1/2" × 7" |
| Chair seat and back1x6, 3 ft (chair) | 2 | 3/4" × 5 1/2" × 7" |
Buy 2 boards at 8 ft.
1 board
1 board
Assumes 8 ft stock, a 1/8" saw kerf, and buying each part at its own width. Change the board size or kerf on the full board plan →
Attach the supports to the arms so the front sits up 3/4" and the back sits up 1/2". Use 1-1/4" nails and glue, or pocket holes if available.
Attach the seat back to the seat bottom with 1-1/4" nails and glue.
Place the seat inside the arms and attach through the arms and into the supports with 1-1/4" nails and glue. Round the arm tops and top back piece with a jigsaw to prevent sharp edges.
Cut fabric pieces for the seat cushion and pillows. Sew right sides together with 1/4" seams, leaving an opening to turn right-side out. Box the seat cushion corners by aligning the seams and sewing a 1" perpendicular line at each corner. Stuff pillows with polyester stuffing and hand-stitch openings closed.
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